Chrome Ink Printing Polycarbonate Front Panel For Medical Equipment

Polycarbonate front panes in industrial control panels and equipment. Polycarbonate is a popular material choice for these types of applications due to its key characteristics:

1. Durability and Impact Resistance:

• Polycarbonate is an extremely durable and impact-resistant thermoplastic.
• It can withstand high levels of physical abuse, drops, and impacts without cracking or shattering.
• This makes polycarbonate an ideal choice for control panels and equipment that may experience harsh environments or accidental impacts.

2. Optical Clarity:

• Polycarbonate has excellent optical clarity, often comparable to glass.
• This allows for clear visibility of displays, indicators, and graphics behind the front pane.
• The optical properties of polycarbonate can also enable the use of touchscreen interfaces.

3. Lightweight:

• Polycarbonate is significantly lighter in weight compared to glass or acrylic alternatives.
• This reduced weight can be advantageous for portable or wall-mounted equipment.
• Lighter weight also simplifies the overall control panel assembly and reduces shipping costs.

Polycarbonate

• Polycarbonate is a type of thermoplastic polymer known for its high impact resistance and optical clarity.
• It is a popular material choice for industrial control panels, equipment covers, and overlay graphics.
• Key benefits of polycarbonate include:
  • Durability - High impact and scratch resistance
  • Transparency - Can be clear or tinted/colored
  • Machinability - Can be easily fabricated and molded
  • Thermal resistance - Withstands heat and cold well

Panel spec :

Material

• Common materials include vinyl, polyester, polyimide (Kapton), and polyethylene terephthalate (PET) films.
• The material needs to be durable, chemical/solvent resistant, and able to withstand temperature extremes.

Adhesive

• Pressure-sensitive adhesives like acrylic or rubber-based are common.
• The adhesive must have strong bonding strength to adhere securely to various surfaces.
• It should also resist peeling, lifting, and degradation over time.

Here are some examples of common Lexan polycarbonate products used for industrial overlay and enclosure designs:

1. Lexan FMR (Flame Mitigating Resin) Sheets

• Formulated with flame-retardant additives to meet stringent fire safety standards
• Often used for control panel faceplates, switch plates, and equipment housings
• Available in clear, tinted, and opaque color options

2. Lexan EXL Impact-Modified Sheets

• Engineered for superior impact resistance and toughness
• Ideal for overlays, bezels, and enclosures that need to withstand abuse
• Maintains optical clarity and dimensional stability under impact

3. Lexan HPS (High Performance Sheet)

• Offers excellent chemical, temperature, and UV resistance
• Used for outdoor equipment, harsh environment enclosures
• Can be metallized or coated for specialized surface finishes

4. The typical thickness range for polycarbonate front panes used in industrial control panels can vary, but generally falls within the following ranges:

   Standard Thickness:
   1.5 mm to 3.0 mm
   This is the most common thickness range for basic polycarbonate front panes. This thickness provides a good balance of durability, optical clarity, and cost-effectiveness.

   Thicker Panels:
   4.0 mm to 6.0 mm
   Thicker polycarbonate panels may be used in applications that require enhanced physical protection or larger panel sizes. The increased thickness adds more impact resistance and rigidity to the front pane.

   Specialized Thicknesses:
   0.75 mm to 1.25 mm
   8.0 mm to 12.0 mm

Other photo show :

Taida is a factory and was founded in the 2010 year in China, which focus on the professional design and manufacture of Membrane Switch and Graphic overlays (including different many kinds membrane switch and graphic overlay ,such like LED ,FPC circuit ,waterproof and tactile ,PMMA ,protective film and so on )manufacturers,

Experience:

Taida and engineers have Highly over 15 years experienced on Membrane switch and graphic overlay designs, 500+ customers from worldwide such like USA,UK ,Germany and others , 1000+ new designs per year

Factory Strength and Production Capacity:

Over 2000 square meters of modern plant, spacious and bright clean workshop; more than 25 full Automatic and Semi-Automatic printing machine and other professional Automation equipment,such like testing machine ,UV machine and so on , Taida’ capability has reached 300, 000PCS/month in a very short period since company established.

Quality Control and Ensure :

Taida has got certification of ISO9001: 2000, and also the accreditation for RoHS ,REACH ,UL SGS to meet customer′s requirements.All workers are fully trained before going to production line.and Ensure 100% testing and inspecting before shipping .

Speed & Efficiency:

Concept to Design: < 3 business days

Goods lead time : 12-15 days

Rapid Prototyping: 4-7 days

Overseas Manufacturing

Utilized for larger production volumes and to ensure we can offer the most competitive pricing and Fast lead time to our customers