OEM Customized Design Membrane Switch Design Industrial With Glossy Surface

1.Production Considerations

• Cost-Effectiveness: Optimize the design for manufacturability and cost.
• Scalability: Ensure that the design can be easily scaled for larger production runs.

2.Layer Structure

• Overlay: The top layer, usually printed with graphics and text, is made of a durable material like polyester or polycarbonate.
• Spacer: This layer creates a gap between the overlay and the circuit layer, allowing for the switch to function.
• Circuit Layer: Typically made of a flexible printed circuit (FPC), this layer contains the conductive traces that complete the circuit when pressed.

3.Durability

• Material Selection: Choose materials that resist abrasion, chemicals, and moisture.
• Environmental Considerations: Design for the intended environment, whether it’s outdoor use, exposure to liquids, or extreme temperatures.

4.Graphic Design

• Clarity: Ensure that icons and labels are easily readable. Use high-contrast colors.
• Branding: Incorporate brand colors and logos for consistency.
• User Experience: Design with user interaction in mind. Consider button sizes and spacing for ease of use.

5.Switch Technology

• Tactile Feedback: Incorporate features that provide tactile or audible feedback when a button is pressed.
• Non-tactile Options: Consider capacitive touch technology for a sleek, modern look without moving parts.

6.Adhesive and Mounting

• Adhesive Type: Select the appropriate adhesive for the surface it will be mounted on, ensuring it provides a strong, lasting bond.
• Mounting Options: Consider how the switch will be mounted—directly on a panel, embedded in a device, etc.

7.Regulatory Compliance

• Ensure that the design complies with relevant industry standards, especially for medical devices or consumer electronics.

8.Testing and Prototyping

• Prototyping: Create prototypes to test the design for usability and durability.
• User Testing: Conduct tests with real users to gather feedback on the design and functionality.

Membrane Switch Specification:

1)Material---for front or face overlay

Polyester

1.Highly versatile for embossing 2.Highly resistant to chemicals

3.Better durability 4.For internal and external use

Polycarbonate

1.Wide range of surface finishes and thicknesses

2.More cost-effective 3.For internal and external use

2) Embossing--rim embossing pillow embossing dim embpssing

Graphic overlays can be embossed in order to insert domes (tactile), leave space for mechanical keys and provide tactile indications Pedestal embossing

3)Windows ----for display function

1. print colors windows

2.transparent finishes windows

4)Keys/buttons

Tactile keys---with metal dome or poly dome

Non-tactile--silver printing spot

5) Embeded LEDs-

miniature LED, LED colors:white, yellow, orange, green, red, etc.

6)Cable

is an extension of the printed circuit and is used to communicate with your device

7)Types of connector

1.Zero insertion force (ZIF) connector; 2.Female connector; 3.male connector

8) EMI / RFI / ESD Shielding

use an aluminum foil shielding / a clear ITO electrical conductive polyester

9) Adhesive ----mostly used are 3M-double-side glue

10)Backplate---in aluminum, polycarbonate or acrylic

Membrane switch Performance Index:

Our Services :

1 Exclusive and unique solution can be provided to our customers by our well-trained and professional engineers and staffs

2 Good service ,High quality ,test all goods and short lead time supply

3 Experienced Staffs answer your all question in professional and fluent English

4 Customize design is available ,OEM and ODM are welcome

5 Reply your inquiry within 24 working hours

More Photos show :

Taida is a factory and was founded in the 2010 year in China, which focus on the professional design and manufacture of Membrane Switch and Graphic overlays (including different many kinds membrane switch and graphic overlay ,such like LED ,FPC circuit ,waterproof and tactile ,PMMA ,protective film and so on )manufacturers,

Experience:

Taida and engineers have Highly over 15 years experienced on Membrane switch and graphic overlay designs, 500+ customers from worldwide such like USA,UK ,Germany and others , 1000+ new designs per year

Factory Strength and Production Capacity:

Over 2000 square meters of modern plant, spacious and bright clean workshop; more than 25 full Automatic and Semi-Automatic printing machine and other professional Automation equipment,such like testing machine ,UV machine and so on , Taida’ capability has reached 300, 000PCS/month in a very short period since company established.

Quality Control and Ensure :

Taida has got certification of ISO9001: 2000, and also the accreditation for RoHS ,REACH ,UL SGS to meet customer′s requirements.All workers are fully trained before going to production line.and Ensure 100% testing and inspecting before shipping .

Speed & Efficiency:

Concept to Design: < 3 business days

Goods lead time : 12-15 days

Rapid Prototyping: 4-7 days

Overseas Manufacturing

Utilized for larger production volumes and to ensure we can offer the most competitive pricing and Fast lead time to our customers